Friday, September 12, 2014

Lightsaber: Design, Parts, Experiment


For me, the first part of designing a prop is to imagine a concept.  I start off asking what the prop will look like in a general fashion.  A lightsaber, in this case, is the shape of a tube, pipe, or round bar.  To refine the concept, it helps to look at parts.  I started by going to the Custom Saber Shop (www.thecustomsabershop.com).  They have a link to their online C.A.D. program that will put up their parts for building a saber.  You can experiment with powder coats and all manner of parts until you find something you like.  Here is an image of the parts I chose for my first saber.




Here’s the design that started this saber build of mine.




           That design was a little on the long side, so I pulled a piece out of the saber and shortened it.  Here is the new design.  I decided to get the choke because I may find a use for it yet.




            There was still a problem for me visualizing the saber just from the parts on the MHS Builder.  For me, design really doesn’t occur until I have some parts in hand.  When I can feel them and arrange them in different configurations, my imagination is then engaged as to further artistic refinements beyond the parts.  The parts are just the start in any project.  The magic happens when I go beyond the parts to see the possibilities of what can be done with the parts.

            When the parts arrived, that’s when I got my first shock.  The difficulty with using computers is that I really don’t get any sense of how large or small the individual parts are in relation to each other.  Here is a picture of the saber hilt parts (one is missing because I’m customizing my own – I didn’t want to buy a part that I wasn’t going to use).


            With the parts in hand and a real sense of their scale, I decided that I needed the more expensive parts to see how difficult this project could really become.  Here’s a picture of some of the internal electronic parts that fit in to the saber hilt.



            Note the scale with the quarter.  From the top, going from left to right: Li-Ion battery pack, a speaker, the Petit Crouton sound and LED control board (to be paired with another board that is back-ordered that controls alternate high powered LEDs on the main LED),  the 2.1mm recharge port, 2 momentary switches, the high powered LED unit (Tri-Rebel, Red-Blue-Green), and the micro SD card that contains the configuration and sound files for the Petit Crouton sound board.

            This build is going to be a challenge.

The Experiment:

            Each week, I’m trying to experiment with various decorative techniques.  This week, I decided to try using acid to etch aluminum. 
            I won’t bore you with the details of how to do this: the Internet has plenty of explanations and instructions done by others.  The point is that for me, this is a new technique and I have to play around with it to figure out what I’m doing and how to do it.
            Here’s my very first acid etching on aluminum: the text says ‘hello’ in the lettering seen throughout the Star Wars films.  It's called Aurek-Besh, "AB," and did rather well.



            I should point out, that when I use the word “play” with regards to acid etching or any other potentially dangerous or detrimental artistic technique, I don’t mean that I literally play around with acid or anything.  I use the word “play” because, to me, that has always been the best attitude to take towards learning.  Play expresses the idea of pushing boundaries with imagination, not just sticking to a proscribed route or doing what one is told and how one is told.  I’ve never learned anything except by doing it, by playing with my own ignorant boundaries, and discovering for myself what could be done with the resources at my disposal.

Friday, September 5, 2014

The Lightsaber: Sources of Inspiration (Part 2)


Before coming up with a parts list for my saber and an order, I decided to look at some other sabersmiths (I’m not including myself as one, though I’d love to do so, one day).  A sabersmith is a person who builds lightsabers, either custom or off-the-shelf, for either dueling or as static props.  The first sabersmith I came across is Rob Petkau of Genesis Custom Sabers (http://genesiscustomsabers.com/).  I can’t say enough about how exciting his work is to me.  Using relatively common power tools and plenty of moxie, he builds absolutely beautiful sabers.  In his work, I saw the potential for what can be done with a lightsaber prop.  A crystal chamber that can react to the light fluctuations of the saber blade can be made so that it can be revealed to others.  He also makes fake bone to be parts of his ascetic design of the outside of the saber handle.
And then, I had to find the page of Arklight Arsenal (http://www.arklightarsenal.com/).  This site is an amazing source of inspiration. I have access to both a lathe and milling machine and a willingness to take the time to really learn how to use them – and I don’t think I would have thought to do what he did until I saw it.  He shows just how elaborate the guts of a saber can be made.  The detail is phenomenal. 
I’d really love to try my hand at the kind of work seen at the Arklight Arsenal and Genesis for my personal saber.  I'm certain I can build something much like these wonderful designs, but I don't think I can in my first saber (though, I'm going to give it a try). 
I’m certain that I could find lots of inspirational sites, but I am already finding my nights sleepless enough with ideas for my own saber.
As it is, I’m already pushing myself to learn how to acid etch aluminum, powder coating aluminum, solder printed circuit boards, and completely familiarize myself with a new lathe and milling machine.

The Lightsaber: Sources of Inspiration (Part 1)


         There are two types of lightsabers that a person can have to join the Rebel Legion. 
The first is the simplest; a static prop, one that can be designed and bought but is simply that: a prop.  It doesn’t light up or make sound.  It simply hangs from your belt or settles into the palm of your hand and is simply there to finish the look.
The second is a dynamic prop.  It can simply light up, light up with sound, or (even) be built with exotic looking display features in addition to lighting up and making sounds.  Some of these are used in actual dueling – not something that interests me, per se, except – they are exceptionally durable (of course, I want to build one that is up to the standards of dueling even if I’m never going to duel with one).
A dueling saber has a polycarbonate blade (polycarbonate is a form of plastic that is very impact resistant), a sound board that controls both lighting and sound, a battery pack of some fashion, a speaker, and a high-powered LED.  The first thing I did was to source parts (I can make some, but I’m lazy and I have to learn a new lathe and milling machine) and sometimes there’s no need to cut a new path when someone else paved a road.  The source I chose was The Custom Saber Shop ( http://www.thecustomsabershop.com/Default.aspx) after a momentary flirtation with another supplier.

Where to start?


         The idea for this journal is a result of a period of boredom I had during the summer.  I started looking through the Internet to find anything that interested me.  As it turns out, I came across two groups that somehow excited me.  These groups are the 501st Legion (http://www.501st.com/) and the Rebel Legion (http://www.rebellegion.com/).
         These are groups who enjoy cosplay (dressing in costumes) relating to Star Wars and performing acts of charity. While I love the idea of their charity work, my real excitement came from the costuming.
         OK.  That sounds weird.  The excitement came from figuring out how to build the costume and props needed to join either group.  I looked at the requirements for the costumes that interested me the most.  The thing that bothered me the most was how many dead links there were when it came to making the props and costumes.  In spite of the dead links, I started thinking how I would make each prop. I got the idea to try doing this, to become a member of the Rebel Legion, because I like the Jedi.  What does it take to make the belt, the utility pouches, and the lightsaber the Jedi wear?  How can a costume get a personal touch and still fit into the canon costume requirements?
I also wanted to catalogue the route I took to get there.  Why did I make this prop one way over another way?  What novelties can be added to the costume and still be within the required specifications?  What features can I put into my personal lightsaber?
         And that’s where I decided to start: the Lightsaber.